Kind of what I figured - so many different MFG recommendations out there, I was trying to follow the MFG recommendation of TA-100, if I did that I was on the dreaded roller coaster. Since I found all the good info on this site and got my water adjusted per the recommendations and added my borates, it has held stable for 2 weeks now, stayed clear and soft. Tub is an Arctic Norwegian 600 gallons, it gets used daily by the two of us sometimes 2-3 times a day for about 30-40 minutes at a time and wife is loving the water now. I've been able to just run with the SWG for a total of 6 hours a day and Ozone for 5 (Arctic has 4 cycle times per day 00:00, 06:00, 12:00, 18:00) so those total run times get spread out. FC consistently stays 2.5-4, with CC between .3-.4, but there is no smell or irritation so not worrying about the small amount of CC at this time.
So the net/net - I've kind of tossed the MFG recommendations out, except for the Salt amount, focused on the recommendations on this site and my water quality has gone up dramatically and I haven't had to add a thing to it in almost 2 weeks. I do test it everyday at the same time for PH and Chlorine and things pretty much are the same on a daily basis..
Current Numbers
FC-2.8
CC-.3-.4
TA 45-50 (Arctic recommends 80-100)
PH 7.4 - takes about 5 days with multiple use to reach 7.6
CH 60 - (Arctic onzen guide says 50-100 but there is an addendum on the back that says 50 with zero preferred) figure I'm close enough so I ain't gonna mess with it.
CYA - 25 (Started at zero, I had used DICHLOR boost a few times) - but since I got my PH in line it has been almost 2 weeks with no need to boost)
Salt 1800
Temp 100 F
So again - thanks to all of you that provide your expertise and knowledge on this site - since following the advice - I've got a very enjoyable pretty much no fuss Hot Tub experience.