Hello. Here is my system installed in September, 2007: Jandy AquaPure 1400 with a Stealth 2 hp pool pump motor. I believe I have a failing relay, this is the original, info stamped on the plastic cover:
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HLR6100-2ABJCF2-AC100/120V
30A / 277VAC
3hp / 240/265/277VAC
1-1/2hp / 120VAC
Coil: 100/120VAC
Innovative Pool Prducts (yes, products is spelled like that)
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I can tap on it to get it to turn on and in some cases to turn it off. Based upon my detective work, I bought one of these: http://www.poolpartsonline.com/p-57361-3hp-relay-intellitouch-520106-opt-9237-135.aspx but did not use the wiring "harness". The one I bought is identical (Omron) but cost less than half the price of the one in the link.
I turned off the breaker and moved one wire at a time from the old relay to the new relay so there would not be any "crossed" wires. Verified my connections were tight, flipped on the breaker and manually moved my timer to the "on" position. The new relay instantly started "high speed chattering". The pool pump did turn on and stay on, but clearly the relay should not be making all this noise. After no more than 10 seconds I turned it off. Double checked everything, turned it back on with the same results. Reversed the wiring until all wires were back on the original relay. Manually moved the timer to 'on', tapped the relay and it turned on (quietly, no noise other than the initial click).
Did I get a bad relay? I've searched high and low using the information on the side of the original relay but I get virtually no 'hits'. What bothers me about the new relay is that it is rated at 25 amps and the original is 30 amps. Could this difference cause the high speed chattering?
Thank you for any advice you can provide.