Louder would definitely indicate a motor problem developing, but I have a hard time believing that the motor is tripping your breaker. Obviously, the motor is not ground faulted because the breaker does not trip immediately at motor start up. I doubt it is an over-current issue as the SC-25 fuse on the board would blow a lot faster than the 50 amp breaker and you are not repporting blown fuses on the board. I suspect chemical damage that has somewhat damaged your pump seals which have probably affected your motor bearing. If true, check your heater and ozonator for ground fault damage. It will be the heater and/or ozonator probably causing the trip.
John
John,
I don't have a ozonator. Do you have any advice do determine if it is the heater?
Thanks for the help.
Dan
Some folks advocate disconnecting the copper connectors that go to the heater cold pins and re-starting the hot tub. This can work, but I prefer using a high quality megohmmeter. A megohmmeter ensures that you will not damage the electronics while checking the loads for a ground fault. Each reset of the GFCI in the face of a ground fault can result in electronics damage, which may be what you now have if you saw smoke. Seeing smoke is NOT good.
John
I did a little more trouble shooting and discovered a few more things.
I unplugged the motor / pump and after the primer cycle finished the breaker didn't trip. I got to " -- " on the control panel. I plugged the motor back in and this time the motor made a lot of nose but didn't blow the breaker. Does that mean the heater / control board is good?
Any advice where to purchase replacement motor / pump ?