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Pool/spa Pump Motor (A.o. Smith) Overheating


MikeH

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I have an inground pool and spa 10 years old. My spa pump is a Pentair Whisperlo WFE-2. The 1/2 HP motor was replaced about 3 years ago with an A.O. Smith and have had no problems. It runs 24/7, doesn't leak and is quiet. It is set to run 24/7 because the equipment pad sits about 2-3 feet above the spa and in the event of a power outage or a pinhole leak from a gasket somewhere it will lose prime over the course of an hour of shutdown. The spa is plumbed separate from the pool with it's own Triton sand filter and Laars Lite 2 heater.

Within the last six weeks the pump has started to overheat and trigger the built-in thermal protection mechanism and shuts off periodically. It does not trip the circuit breaker. There is no change in sound and it doesn't leak so the seals are still good. The pump is classified as a conservation pump and has always run a little hotter than the original Pentair, but thermal shutoff hasn't been a problem. The only thing that has changed during this time is that I had to replace the Multiport valve leading into the filter. The valve plumbing design is slightly different from the original so i needed to add a couple more 90 degree elbows to plumb back into the filter line leading to the heater. I don't think this is a problem since the (clean) filter backpressure remained at about 13 psi.

The overheating is inconsistent in that it generally corresponds to the hottest part of the day when it will shut off and then after an hour or so restart. Luckily at this point I have no supply side air leaks and it reprimes. Into the evening it frequently will run overnight without shutting down presumably because it is cooler. But all of this didn't happen 6 weeks ago so something has changed that is prompting the overheating.

The original Pentair motor lasted 7 years, so i wouldn't expect the AO Smith motor to go bad after 3 years and there are no other indicators of such. I have read through a couple of online blogs that the run capacitor on the motor could go bad leading to overheating, but if the capacitor was bad I wouldn't expect it to be tied to ambient temperature. Is this a faulty assumption? Similarly, can the thermal protectors go bad all of a sudden? It seems the protector is doing its job.

Any ideas would be helpful.

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Your motor leads to the capacitor may be coming loose or have oxidation building up. With the power off and waiting a half hour or so to let the cap bleed off, use a set of pliers to pull the wires off the capacitor and reseat them. If the wire terminal seems loose then, squeeze the wire terminal a little with the pliers so that the wire terminal will fit snuggly over the cap terminal.

Let us know what happens.

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