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Found 2 results

  1. I had a leak in the AquaFlo XP2 pump in my Morgan Oceanside Spa. The leak was between motor and the wet end. I ordered a seal kit from amazon and received it yesterday. I closed the slice valves and started to remove the pump, but a significant amount of water started draining and did not stop promptly, like the valves didn't close. So I drained the tub, removed motor and wet end, and separated the two. I found a great video on youtube from Spa Superman describing this process. The motor and pump are relatively new; only 2-3 years old, so everything came apart easily. The impeller was a little hard, but not too bad. I replaced the o-rings and shaft seals, no problem. I reinstalled everything back into the tub, filled it up, and powered it on. I didn't break anything during this process. All the plastic parts are intact. The whole process went very smoothly. The pump ran for 2-3 minutes, then I got a bright orange spark inside the motor. It tripped the breaker. There was no whine from the motor, and the pump was running in low speed. I flipped the breaker back on, and tried to start the motor, but all I get is a "click" sound when I press the pump button. I think the click is coming from the panel. Any ideas what went wrong? I am suspicious of one of the valves. When I opened it, the handle came off in my hand, and some water shot out in a stream. Could that be stuck closed, which would have constricted output from the pump? Like I said, there was no unusual or scary sound from the motor, and the pump was running in low speed. I see no obvious sign of anything being fried on the board, and the two buss fuses look fine.
  2. PLEASE HELP! Hello, I have a 2001 CalSpa 2100 series hot tub that was given to me. I'm trying to get it running and have just finished running a 220 line out to it and replacing a wet end that was cracked. There is a hose that is connected to the wet end of the pump on the left side of the cabinet and it runs behind the electrical box and over behind the 2nd pump that sits just behind/to the right of the electrical box. There is a clamp on the end of the hose but does not connect to anything. My question is where does it connect to? There is also another short hose that is on the right side of the cabinet that comes out where the wires for the LED lights go into the foam. Should this tube connect to something? I hope somebody may have the same model and can provide some help and/or pictures of the inside of their cabinet. I feel something may be missing from my set up. Thank you in advance for any help or advice!
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