Hello All, PLEASE HELP ME!!!
I have a sweetwater Palermo LX15, DOM 3/11/00, 240V.
This belongs to my friend & she has owned it since 2000.
The parts history has been the heater element & T-stat.
The unit has been maintained yearly with water & filter changes and used very little.
In the last five years there has been no use at all other than the filter cycles.
This year we decided to use it. We did the maintenance as usual, started it, covered it up & waited for the weekend.
Well, I have been chasing a FL1 code since Sunday.
What happened was this: main on low, pump 2 on, switched main to high, it ran for about 10 mins & cut off, control head was flashing FL1. About 5 mins later main restarts on low, let run for about a min & switched to high, main cut off immediately while flashing FL1.
This what I have done.
I have bled the pump at housing fitting, inspected the weir gate, & ran it without the filter attached.
Main pump has excellent flow on both speeds. Removed motor rear cover, checked caps, stator, rotor all ok, no signs of heat, no noises, bearings good.
Tested heater, t-stat, set a call & unit responded.
Temp has crept up from 88 to 97, not from heater, thermal transfer I guess.
I have tested the pressure switch when dead, open, infinity & alive, closed, 00.00, 5.04V / 1.83MA.
I backed off pressure switch to be permanently closed & set FL2 code, reset switch to original setting.
Sometimes it will work correctly on all speeds, sometimes low only, sometimes when going from low to high it will immediately cut off. Sometimes sets a code sometimes not. Sometimes control head will allow me to cycle through & cuts off led, sometimes not. When not, led is on & after a period of time starts up on speed originally set on. In a filter cycle I guess.
Sometimes no code is displayed. Control head always displays current temp + error code if set.
Sometimes when I cut main pump on, led lights, relay clicks & FL1 sets immediately, no pump. I can cycle switch low, high, & off each with relay click, but will not cut led off or turn pump on.
Voltages when this happens are
MB# J15 120
MB# J17 120
MB# J16 120
MB# J17-J16 0
main pump Low flow voltages
J15 120 motor term #2
J17 1 motor term #3
J16 120 motor term #4
main pump High flow voltages
J15 120
J17 120
J16 6
What have I missed? Do you have an opinion?? Suggestions??? Ideas?? - thanks
Yesterday, pump filter cycled all day, went out at night raised the cover, cut main on low, pump 2 on & let run about 5 mins.
All good, cut main on high ran about 5 mins, main cut off, led was still lit [indicating pump was on] and flashed FL2 once then FL1.
I'm thinking that the pump 1 relay [contacts burnt] / main board is the culprit?!?!
I would appreciate any ideas, thoughts suggestions, or opinions... Thanks